Tuesday, 15 December 2015

PRACTICLE 4

PRACTICLE 4A: Sieving
DATE: 16th November 2015
OBJECTIVES:
1.      To determine the particle size distribution of the powders, lactose and microcrystalline cellulose (MCC)
2.      To determine the different size of particles containing fine and coarse aggregates by sieving.

INTRODUCTION:


Sieving is the method that had been used not only by pharmacists, but also by a chefs, housewives, gardeners and contractors. Sieving is the process of separating the particles or solids substances from a mixture of solids or from the liquid solution which cannot be conducted by hand-picking. This type of particles separating methods is simple in concept, easy to use and is comparatively inexpensive. In ancient times, the Egyptian used sieve to separate grain. But in recent times, sieve are the most commonly used devices for separating the particles according to their respective sizes in the range of 5µm to 125 000µm, which were then are used to determine the distribution of the particle size and this methods also used  to  break  down  agglomerates in the pharmaceutical practices. 
In this practical, we are given two common excipients which are used in tablet formulations named lactose and microcrystalline cellulose (MCC). We are required to use a sieve nest and sieve shaker in order for us to determine the particle size and the particle size distribution for both of the powders.

EXPERIMENTAL METHODS:
Apparatus:
Balance, weighing board, spatula, sieve metal
Chemicals:
Lactose, Microcrystalline cellulose (MCC)
Experimental Procedures:
1.      100 g of MCC was weighed.
2.      The sieve nest was prepared in descending order, the largest diameter to the smallest, from top to bottom.
3.      The powder was placed at the uppermost sieve and the sieving process was allowed to proceed for 15 minutes.
4.      Upon completion, the powder collected at every sieve was weighed.











RESULTS AND CALCULATIONS:
Diameter (µm)
53
150
200
300
500
Weight (g)
40.3951
3.1585
1.6559
0.0978
0.0000










QUESTIONS

1. What are the average particle size for both lactose and MCC?
 The overall particle size for both lactose and MCC is between 53 µm and 150 µm.
2. What other methods can you use to determine the size of particle?
One of the other methods that be used to determine the particles’ size is by using microscopy. This method can helps in examining each particle individually and distinguish aggregates from the single particles. Coupling to image analysis computers, each fields can be examined hence a distribution can be obtained. Furthermore, sedimentation methods is a method that depends to the velocity of the particle in a fluid. The size distribution of the particle can be determined by examining the suspension of the powder. Next is the coulter counter. This methods is used to measure any particulate materials that are suspended in an electrolyte. When the particles pass through the orifice of the coulter counter, there will be disruptions in the electric impedance which is proportional to the volume diameter and this volume is directly proportional to the volume of the particles. In light scattering method, the particle size distribution is determined by measuring the angular variation in the intensity of the light scattered of a laser beam that pass through a dispersed particulate sample. A bigger size particle will scattered light at small angles while the small particles scattered light at big angles. The size of particles will the can obtained by calculating the volume of equivalent sphere diameter in the Mie Theory.
3. What are the importance of particle size in a pharmaceutical formulation?
In the Noyes-Whitney equation, the dissolution rates is directly proportional to the surface area of the particles, which means that, the smaller the size particles, the bigger the particles’ surface area exposed to the solvent, the higher the rate of dissolution of the solute. Besides, the rate of drying up the solids can also be reduced. This is due to the distance travelled by the moisture particles to reach the surface is decreased. Other than that, the reducing size of particles can helps in increasing the rate of combustion as the area exposed to the air is bigger. In addition, for suspension type of solution, the stability of the active ingredients is important and it is reflected based on the distribution of the particles. A narrow distribution due to the smaller size particles produces more uniform in solution. Based in Stokes’ Law, the smaller the particles size, the lower the velocity of the particles, the higher the stability of the suspensions as the sedimentation of the suspension had been retarded. Last but not least, decreasing in particles’ size helps in increasing the bioavailability of the drug which is in the other words, the ratio of the area calculated for oral route of administration to the intravenous route of administration would be increased.

DISCUSSION:
            In this experiment, we are required to observe the distribution of particle size of lactose and microcrystalline cellulose, MCC. To achieve this requirement, the method used is sieve analysis which is the practice used to assess the particle size distribution of granular materials. Sieve shaker and a set of sieve nest are the main apparatus that were used to conduct this method.  The aperture of the sieve plates that we used had the range of diameter around 53 µm up to 425 53 µm and 53 µm up to 500 µm. The sieve plate with the biggest diameter is placed the upper part of the sieve plate arrangement while the smallest diameter of aperture of the sieve plate would be at the bottom of the arrangement. These sieve nest will be then placed on the sieve shaker. After 15 minutes, each of the powder on each sieve plate are weighed to obtain the distribution of size particles.
            From the experiment conducted, the result shows that most of the lactose particles’ size are in the range between 355 µm up to 25 µm, weighed 61.3789g out of 100g, which is also 61.38% of the total weight. While for the MCC, most of its particles’ size are in the range of less than 53 µm which is 53.6404 and 53.64% of the total weight. These result proves that the particles size of lactose is much smaller and finer than MCC. After each of the powder at each sieve plate are weighed, all the powders are combined and weighed again. Unfortunately, both lactose and MCC total weight before and after the sieving process are not same as 11% of MCC powder is lost but 13.22% excess of lactose is obtained after the experiment.
            This inaccuracy are due to several reasons. Firstly, the sieve nest is not completely cleaned from foreign substances. For example, dust or the residue of the powder left in the sieve plate by the previous group that used the same apparatus. This error could affect the final weight of the lactose. Secondly, the loss some of the powder might due to the incorrect setting up of the sieve shaker or some of the powder might escape to the air due to the air movement when the machine is operating as the powder is light and fluffy. Next, the incorrect method of using the electric balance is also one of the errors that contributes to an inaccurate reading. Other than that, a finer particles are prone to attach to the sieve nest and it is hard to ensure that all of the particle are completely weight. So this would probably decrease the actual weight of the particles of the powder. Last but not least, prolong duration of the sieving process could also lead to an inaccuracy of the results as more of the fine particles are leaks out of the machine and thus decrease the end weight of the powder.
To avoid these errors, ensure that each of the sieve plate are from any dust or residue of the powder. Besides, set up the sieve plates on the sieve shaker and closed the lid tightly to prevent the leaking of powder during the sieving process. In addition, use a brush and shakes the sieve plate slightly to ensure that all of the powder are transferred completely to the weighing boat. Finally, set a constant time taken for each of the experiment to decrease the amount of the powder lost. In conclusion, the particle size of MCC is much more smaller and finer than lactose as most of the MCC particles have sizes around less than 53 µm while for lactose is around 355 µm up to 425µm.

CONCLUSION:
Sieving method is used to determine the size of particles. Each of the particles have different and irregular shapes. The size of particles were also different. Lastly, the errors made in this experiment should be avoided in the future in order to obtain an accurate result.





PRACTICLE 4B:  Particle Size and Shape Analysis Using Microscope
DATE: 16th November 2015
OBJECTIVES:
1.      To observe and interpret the shape of particles from seven different samples by using microscope.
2.      To analyze and compare the size of particles for each sample.

INTRODUCTION:
Particle size is important in pharmaceutical study. Particle size influences drug release, drug capacity, diffusion, colloid stability, receptor interaction, extravasation, endocytosis, adsorption of ligands, surface erosion, embolization, flow in capillaries and M-cell uptake. Small particle size can give both advantages and disadvantages. Rate of release of drug may be rapid due to large surface area and the diffusional path lengths within the particles are small.
There are many techniques in analysing particle size, namely coulter counter, dynamic light scattering, laser light scattering, microscope method and sieve method. In this experiment, we will use light microscope to observe and analyse the different sizes and shapes of sands; 100 mic, 300 mic, 500 mic, 800 mic and powders (MCC and lactose).

EXPERIMENTAL METHODS:
Apparatus:
Weighing board, spatula, light microscope, glass slides and cover slips.
Chemicals:
Lactose, microcrystalline cellulose (MCC), sands
Experimental Procedures:
1.      5 different types of sands, mcc and lactose powders were prepared on the glass slides.
2.      The sands and powders were analysed under the light microscope under 40x magnification with particular emphasis on the size and shape of the particles.
3.      The general shape for each particle was sketched.






RESULTS AND CALCULATIONS:
150 mic
Magnification: 10x 



355 mic
Magnification: 10x



500 mic
Magnification: 10x

850 mic
Magnification: 10x



Various size
Magnification: 10x



MCC  
Magnification: 10x



Lactose
Magnification: 10x

QUESTIONS
1.      There are various methods in measuring the diameter of a particle. Diameter of particle is referred as equivalent diameter of the particle. One of them is Feret’s and Martin’s diameter. Martin’s diameter is the averaged cord length of a particle which equally divides the projected area. It is useful in estimating the surface area of irregular shaped particle.
Feret's diameter is the distance between pairs of parallel tangents to the projected outline of the particle. It is also known as caliper diameter because the way of measuring is same as using a caliper.
Another way of measuring diameter of particle is projected area diameter. Projected area diameter is the diameter of a circle having the same area of the particle. There is also projected perimeter diameter which measures the perimeter of a circle having the same perimeter as the particle.
2.      The best statistical method for the samples is Feret’s and Martin’s diameter because it takes into account the orientation and shape of the particles. We can estimate the overall size of particles statistical diameters which are averaged over many different orientations to produce a mean value for each particle diameter. Projected area and perimeter diameters are independent of particle orientation.


DISCUSSION
The size and shape analysis is important to improve the manufacturing efficiency and product performance. From the experiment, all types of sands and powders have irregular shape. This can be seen clearly using 10x magnification of microscope. The analysis is carried out on two-dimensional images of particle. Actually, the particles can be oriented in different angle. In this case, we carried out by viewed in their most stable orientation which in static position. The particle must spread evenly to prevent agglomeration. Small amount of particles are enough to observe on slide. This can maximize our observation for the particles. Proper method while handling microscope is important to see the particles clearly. The microscope must start with 4x magnification as it is a lowest magnification.

CONCLUSION
Light microscope was used to observe the particles of lactose, MCC and sand of different sizes. Overall distribution of shape and size of the particles which are asymmetrical and irregular were determined.

REFERENCES
1.      Horiba Scientific, 2014. A Guidebook to Particle Size Analysis. https://www.horiba.com/fileadmin/uploads/Scientific/eMag/PSA/Guidebook/pdf/PSA_Guidebook.pdf [21 November 2015]
2.      Alan R., Basic Principles of Particle Size Analysis.
3.      Alexander T. F., David A. 2011. Physicochemical Principles of Pharmacy. Ed ke-5. London: Pharmaceutical Press.
4.      Paul A. W., Interpretation of Particle Size Reported by Different Analytical Techniques.
http://www.micromeritics.com/pdf/mas/interpretation%20of%20particle%20size%20by%20different%20techniques.pdf [22 November 2015]


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